Diepoxides of ether acetals of 1, 1-bis-(hydroxymethyl)-cyclohexene



erol-u-monochlorohydrin radical.

yagent. P

United States Patent This application is a division of application Serial No. 54,581, filed September 8, 1960, now US. Patent 3,072,- 678.

The present invention provides new acetals which contain at least two epoxide groups and correspond to the formula in which X and X each represent a hydrogen atom or a methyl group; Z represents an organic radical containing at least one epoxide group; n is a small whole number, and Y represents the radical of a polyhydric alcohol with 2n free valences and, when 11:1, the radical Y must contain at least one epoxide group.

The new acetals are obtained by the present process when, (A) an acetal, which containsflat least one epoxidizable group, of the formula V O v V Y2]: on-cn-oH-o-Z'] V 0 in in a n (II) in which X X and n have thesame meanings as' in Formula I; Z- represents an organic radical which con tains at least one eporide group or an epoxidizable group;

and Y represents the radical of a polyhydric alcohol with 7 2n free valences and, when 11:1, the radical 'Y' must con{ tain at least one epoxide group or epoxidizable group- -is' treated with an epoxidizing'agent; or (B) n mols of, a 1,

compound of the Formula ZOH are added on to one mol of an unsaturated acetal of theformula in which formulae X x5, 11, Zand Y have the same meanings as in Formula 51 The term "radical containing an epoxidizable group designates above all radicals'containingepoxidizable car- .bQn-to carbonIdoublebonds, sucht'as anallyl, butenylor Patented Jan. 12, 1965 ice The acetals oi the Formula II or III to be used as starting materials in the present process are obtained most readily by acetalizing methacrolein or preferably crotonic aldehyde or acrolein with the dialcohol or polyalcohol.

In this connection two' cases have to be distinguished:

(l) The polyalcohol used contains as such at least one unsaturated group which can be directly epoxidized in a second stage or after an additive reaction with an alcohol of the formula ZOH or ZOH can be converted into an epoxy compound. In this case there may be used polyalcohols containing at least two hydroxyl groups.

(2) The polyalcohol is free from double bonds, in which case it must contain at least four hydroxyl groups.

In case (1) there may be mentioned as unsaturated polyalcohols, for example:

Butene-(2)-diol-l:4, glycerol monoallyl ether, butanetriol-(1:2:4)-monoallyl etherand the like, furthermore above all dialcohols of the formula 7 R5" Re 7 V in which R, to R each represent monovalent substituents such as halogen atoms, alkoxy groups or aliphatic, cycloaliphatic, araliphatic or aromatic hydrocarbon radicals," n'ore especially alkyl radicals With 1 to 4 carbon atoms,,'or hydrogen atoms, wherein R and R together 4 may alsorepresent an alkyleneradic'al', such as a methyl-, ene group. As examples of such dialcoholslV there may be mentioned: I

1': l-bis: [hydroxymethyl] -cyclo' hexene- (3 1 l-bis- [hydroxymethyl]-6-methylcycloheXene- (3), lzl-bis-[hydroxymethyl] 2:426 tfimethylcyclohexerie- (3), =1:1 bis-[hy-' droxymethyl] 2:5 endornethylene cyclohexene-(3) and 1 l-bis- [hydro'xymethyl'] -4-chlorocyclohexene-(3) In case (2) there may be mentioned as polyalcohols containing at least four hydroxyl groups the following:

Erythritol, xylitol, arabitol, sorbitol, man'nitol, dulcitol,

talitol, iditol, adonitol and pentaerythritol, heptitols, 2:2:

- 6:6-tetramethylolcyclohexanol-(1); also polyalcohols that Q additionally contain other functional groups, for example i tetrahydrobenzyl radical. 'Wh'en acted upon, for enam ple, with anorganic per-acidsuch carbon-to-carbon (1011- I ble bonds can be epom'diZ ed to yield 'the l:2-epoxide' gTOuP- i r e i r .flfhe term radicals containing anepoxidizable group further designates radicals containing a halohydrin group- "f.li

- no Hal 7 I (in which I-ialfrepresents a'halogn atom), such as a fl-me'thylglycerol a-n'tonochlorohydrin,radical or a glyc halohydrin groupeanflilsewise be converted into a l: 2- ro d' gr p by treatment witha dehydro halo'genating j As is known, such a and consists, for

sugars,; such as glucose, galactose, mannose, fructose, sucrose and the like; sugar acids such as glucoronic acid,

galacturonic acid, mucic acid and the like, Finally," there may be used as polyalcohol a polymer containingitree hydroxyl groups, such as a polysaccharide and moreespe 'cially polyvinyl alcohol'or partially hydrolysed polyvinyl f acetate. .The acetaliz'atio'n may follow the usual patternv example, in heating an aldehyde of the Y W) together with the diol or 961901. in .thefpresence of as acid catalyst, such, for example, as hydrochloric or para? toluenesiujfonic acid. l f

.This procedure yieldsat first an. unsaturated acetal ot 'thefo"rmula I ;Toob'tain thejacetals ofithe'fFor'mula an alcoholiof the-formula isadded in a secondstage on to the 1 double bond of the unsaturated acetal IV. As a rule, the alcohol ZOI-I contains an epoxidizable group. There may be mentioned chlorohydrin, for example cmethylglycerol-a-monochlorohydrin, fl-methylglycerol-mmonochlorohydrin, glyceroLfl-monochlorohydrin, glycerol-a-bromohydrin and more especially glycerol-a-monochlorohydrin as well as mixtures of such monochlorohydrins, for example the commercial mixture of glycerol-B- monochlorohydrin and glycerol-u-monochlorohydring furthermore unsaturated alcohols such as allyl alcohol, crotyl alcohol, octadecenyl alcohol, A -cyclohexanol-1, dehydronorborneol, dihydrodicyclopentadienol-S and more especially those of the formula (VII) in which R to R each represent monovalent substituents such as halogen atoms, alkoxy groups or aliphatic, cycloaliphatic, araliphatic or aromatic hydrocarbon radicals, more especially lower alkyl groups containing 1 to 4 carbon atoms, or hydrogen atoms, in which formula R and R together may also constitute an alkylene radical such as a methylene group. As examples of such alcohols VII there may be mentioned: N-tetrahydrobenzyl alcohol, 6-methyl-A -tetrahydrobenzyl alcohol, 2:4: 6-trimethyl-A tetrahydrobenzyl, alcohol, '1:5-endomethylene-A -tetrahydrobenzyl alcohol and 4-chloro-A -tetrahydrobenzyl alcohol.

When the unsaturated acetal VI is derived from an unsaturated polyol (n in Formula VI is preferably=1), x mols ('x=not a whole number) of such an acetal can be added on to 1 mol of a polyhydroxy compound containing x hydroxyl groups. 1

As such polyhydroxy compounds there are suitable above all aliphatic or cycloaliphatic diols or polyols such is obtained, that is to say that the radical Z in the Formula II is in this case a radical of the formula 0 -oH-oH-o Y' Furthermore, I to (x1) mols of an unsaturated acetal VI derived from an unsaturated diol may be added on to 1 mol of a polyhydroxy compound containing x hydroxyl groups. The free hydroxyl group(s) of the resulting adduct can then be further reacted with compounds containing in addition to epoxidizable groups such groups as can be condensed with hydroxyl groups, for example carboxyl or hydroxyl groups, halogen atoms or the like.

Thus, for example, in a first stage 1 mol of the acetal of acrolein and l:l-bis-[hydroxymethyl]-cyclohexene-3 can be added on to 1 mol of a glycol or polyglycol, and in a second stage the resulting adduct is etherified, for example, with 1 mol of epichlorohydrin or A -tetrahydrobenzyl alcohol or dihydrodicyclopentadienol or esterified with 1 mol of A -tetrahydrobenzoic acid.

When the radical of the polyol contains additionally at least one epoxidizable group, acetals of the Formula II are also obtained when in a second stage an alcohol of the formula Z'OH or Z-OH which as such contains an epoxide group, is added on. As examples of such alcohols may be mentioned glycidol or more especially epoxidized hydroaromatic alcohols of the formula epoxide group to an additive reaction with an acetal III as, ethylene glycol, diethylene glycol, triethylene glycol,"-

polyethylene glycols, propanediol, polypropyleneglycols, butanediol, pentanediol, hexanediol; glycerol, 1:1:1-trimethylolpropane, sorbitol, mannitol, pentaerythritol; quinito], resorcitol.

This procedure gives rise to epoxidizable acetals, for example of the type (G=radical of the diol) that is to say that the radical z in Formula II is a radical of the formula As relevant examples may be mentioned the adducts of.

there are obtained by the variant B of the present process directly the new epoxides of the Formula I. However,

, in this case the radical of the polyolno longer contains agent.

any epoxidizable groups; it contains either an epoxide group or is free from epoxide groups. The former is the case when the radical is that of a diol, the latter in general when the radical is that of a polyol containing at least four hydroxyl groups.

The additive combination of the alcohol Z'OH or Z.OH with the carbon-to-carbon double bond of the aldehyde radical is advantageously carried out in the known manner, in the presence of. a basic catalyst, such as sodium hydroxide, or more especially of an acid catalyst or a Lewis acid, such as sulfuric, acid or boron trifluoride.

According to the variant Aof the present process the acetal. II, which still contains at least one epoxidizable group such as an epoxidizable carbon-to-carbon double bond or a halohydrin group, is

The epoxidation of the carbon-to carbon double bond yielding the compound of the present invention is carried out by a conventional method, preferably with the aid-.of an organic per-acid, such as penacetic, .perbenzo'ic, peradipic, monoperphthalic acid ,or the like. Another suitable epoxidizing agent is hypochlorous acid; when this substance is used HOCl is added on to the double bond in a first stage, whereupon in a second stage, by treatment epoxidizable group, the treatment according to 'the -inwith a hydrogen chloride donor, for examplea strong alkali, the epoxide group is formed.

' In correspondence with what has been said above with respect to the meaning of the term fradical containing an vention with the epoxidizing agent includes also the treatment with an agent capableof splitting 'otf hydrogen treated withan epoxidizing of halohydrin groups, for example the glycerol-,rnonochlorohydrin group, with formation, of the corresponding 1:2-ep0xide group or of a glycidyl group.

in which X stands for a methyl group or for a hydrogen atom, and R to R and R to R each stand for monovalentsubstituents such as halogen atoms or aliphatic, cycloaliphatic, araliphatic or aromatic hydrocarbon radicals, more especially for alkyl radicals with 1 to 4 carbon atoms, or for hydrogen atoms, and in which R and R together or R and R together may also form an alkylene radical such as a methylene group. 7

Most readily available are the 'diepoxide compounds of the formula in which X represents a hydrogen aton l-or. a methylgroupings of the formula cm urn group, and R and R each represent a hydrogen atomior a lower alkyl radical. v t

The epoxides defined above are bright, viscid or fusible resins which can be converted with suitable curing agents When the acetal II contains epoxidizable carbon-to- 5 such, for example, as dicarboxylic anhydrides,intoclear, carbon double bonds as well as halohydrin groups, the bright, cured products having excellent technical properepoxidation is performed in two stages: advantageously, ties, more especially an outstandingly high thermal stathe carbon-to-carbon double bonds are first epoxidized bility according to Martens. v j and the halohydrin groups are then converted into Similarly valuable technical properties are also found epoxide groups. 10 in the diepoxide compounds of the formulae The epoxidation may lead, in addition to the diepoxides a or polyepoxides respectively, to wholly or only partially CH hydrolysed epoxides stemming from side reactions, that I r is to say compounds in whichthe epoxide groups of the l polyepoxide l have been wholly or partially hydrolysed to 0 i l H2 V v fl-Gm 0 R 3 Y Y gmups- CH H 'on-o-onaom-ofio \o The present invention is based on the observation that l in general the presence of such by-products has a favour- CH j 0-0132 7 7 able eflect 0n the technical properties of the cured poly- R4 0 C epoxides; accordingly it is in general of advantage not to 3' isolate the pure polyepoxide from the reaction mixture. I

The epoxidized acetals of the present invention may 11 also contain, of course, other functional groups, depend (XIII) ing on the polyols and the alcohols Z-OH from which they are derived. More especially, there may be present and in addition to the acetalized hydroxyl groups of the polyol, 7 free hydroxyl groups so that certain properties, such as CH 4 v the adhesivity or hydrophilicity or the curing speed of the epoxide compounds of the invention can be modified extensively o\l CH2 V i/O-CHa* H:

Particularly advantageous properties are found in the H CH. OH0 H- z' H H diepoxides of the general formula 1 fi 3 o 7 in which X and X each stand'for hydrogen atoms or methyl groups and the radicalsR; to R and R to R have the same meanings as in Formula XI and R has the same meaning'as R and A represents a tetravalent aliphatic radical which contains at least four carbon atoms,none of which has more than a single free valence;

the aliphatic radical A may be unsubstituted or substituted,

boxylic acid ester groups, .keto, aldehyde, acetal groups orf i elike.

r V In "an important special case theradical A may be sub -f 'stituted by more than-2, for example, 3, 4 or more, acetal;

7 v 8 Also in this case there are most readily accessible the in which the radicals X X R to R and R to R diepoxide compounds of the formula have the same meanings as in the Formulae XV and XVI;

G represents an aliphatic or cycloaliphatic hydrocarbon radical which may be interrupted by oxygen atoms; and

(XVI) in which Xi and X each stand for hydrogen atoms or r The most advantageous manner of preparing these premethyl groups, R and R for hydrogen atoms or lower f. ferred diepoxide compounds of the Formulae XI, XII, XV alkyl groups, and A for a tetravalent saturated aliphatic or XVIII is to react an epoxidizing agent on a hydrohydrocarbon radical which may be substituted by at most aromatic acetal of any one of the formulae two hydroxyl groups and which contains 4, 5 or 6 carbon R2 RX r atoms, none; of Which contains more than a single free R3 (7R9 a O GHZ c valence, and furthermore no hydroxyl groups may be V bound to carbon atoms having such a free valence. C O The epoxides constitute bright, fusible resins which can Ra X1 O-CH be converted with suitable curing agents, for example di- C 1 G carboxylic anhydrides, into clear, bright, cured products 4 e 0 R1 R1 0 R4 having excellent technical properties. a

Furthermore, there may be mentioned in this connection I triepoxide compounds of the formula (XX) 0 H; V 0 A 0 7 /OH@ CH CH-CH -O-CH-CH -OH CHCH OH0CHz.0H CH 0 7 I'm oo oo in 0 on /CH--R CH R5- 13 /CH 011, ('JH, CH;

' gift-X1" 3 f? on, OH-R" E /4IH2 I CH 0 (XVII) in which X X and X each stand for hydrogen atoms CH or methyl groups, R, R and R" for hydrogen atoms or CH lower alkyl radicals, and A represents a hexavalent satu- H I H CH2 J rated aliphatic hydrocarbon radical which contains 6 car- 0H OH I H0-CH H2-OH C C bon atoms, none of which has more than a single free fi i gl valence.

The properties of these last-mentioned epoxides resem- V ble those of the epoxides of the Formula XVI. t. 7 R 0 Products that likewise have a considerable practical, 4 importance are the diepoxide compounds of the general I formulae V (XXI) Ra /R1 Bi l Rz' R; o. oHt-o-; V a 0-0H 0 /Ra' o o 'CH-GHr-CH-O-{G-O] r zn-onl-cn o o o l I oar-0 X1 i xv 0-011, I 0 I V I V 7 R4 0 R R1 0 4' a R5 R6 R6 R5 (XVIII) and /CHa GHQ-o .7 a 7 -43% )3? /CH C OH-CHF(ILHO{G-'O] (IDHCHz-CEI\ c on o l CHr-O X; X1 7 o-om 0 on H-R RCH /CH CH: on

- Formula )Q( or XXII and treating it with an epoxidizingcompounds. 7

in which X X R to R R to R A, G and 12 have the same meanings as in Formulae XI, XIII, XV, XVIH.

V The acetals of the Formulae XX and XXI are obtained in the simplest manner as follows:

Acrolein or crotonic aldehyde is acetalized with a. diol' IV, whereby an: acetal of the formula is obtained which is then subjected to additive reaction with a hydroaromatic alcohol ot the Formula VII or with dihydrodicyclopentadienol-S, whereby the acetal QQGV is obtained. i

The acetals of the Formula XXH inthe followingmannerz Acrolein or crotonic aldehyde is acetalizecl with a polyol which contains atleast 4 hydroxyl groups, whereby a spiroeyclic acetal of the formula "o ?IE{=CHCH A x, 0 v0 is obtained, of which 1 mol is added onto 2 mols hydroaromatic alcohol of the Formula VII. I V In a similar manner there can be prepared the derivaof 'a thereof 1 mol of 'acetal XXV.

The acetals of the Formula XXIH are easiest to prepare by an additive reaction of 2 molsof an acetal'PCilV with 1 mol of water (p=l) or I-IO-G-OH (p=2).

Instead of first preparing-a 'hydroaromatic acetal of the 1 mol of adiol of the formula agent, the diepoxide compounds of the Formula X1 or XV are also obtained by adding an epoxidized' hydroarornatic alcohol X on to an acetal XXlV or XXV.

The epoxidized aceta-ls of the present invention react with the conventional curing agents for epoxide con pounds; withthe aid of such curing agents they can be tives of dihydrodicyclopentadienol by adding on to Zrmols aminophenyflmethane, ethylenediamine, NzN-diethylenediamine, N :N-dimethylpropylenediamine, diethylenetriamine, tetra-[hydroxyethyl]-diethy1enetriamine, triethylenetetramine, tetraethylenepentamine, trimethylamine, diethylamine, triethanolamine, Mannichs bases, piperidine, piperazine', guanidine and guanidine derivatives such as diphenylguanidine; Ldicyandiamide, 1

phenyldiguanidine, aniline-formaldehyde resins, urea-formaldehyde, resins, mela mine-f0rmaldehyde resins, polymers of aminostyrenes, polyamides; for example those of aliphatic poly- V amines and dimerized or Limerized unsaturated fatty acids, isocyanates, isothiocyanates; polyhydric'phenols, for example resoroinol, hydroquinone, bis-[4-hydroxyphenyl ]-dimethylmethane, quinone, phenolaldehyde resins,

oil-modified phenolaldehyde resins, reaction'pr oducts of aluminum alcoholates or phenolates with compounds of are easiest to prepare a tautoineric reaction of the'type of the acetoacetic ester, Friedel-Crafts catalysts, for example aluminum chloride,

antimony pentachloride, tin tetrachloride, zinc chloride; b'oron tritluoride andcomplexes thereof with organic compounds, metal fluoborates, boroxines, or phosphoric acid; Preferably used curing agents are'polybasic car-r boxylic acids and anhydrides thereof, for example phthalic anhydride, methylendomethylene-tetrahydrophthalic anhydride, dodecenyl-succinic anhydride, tetrahydrophthalic' anhydride, hexahydrophthalic anhydride, hexachloro'en domethylene tetrahydrophthalic anhydride or'endomethylene-tetrahydrophthalic,'anhydride or mixtures thereof;

maleic or succinic anhydridegif desired, accelerators'rnay' boxylic acid, up to 1.0 gram equivalent of 'anhydride cross-linked or cured in the same manner as other polyfunctional epoxide compounds or epoxy resins. 7 Suitable relevant curing agents are basic or more. especially acidic Good-results have been achieved with amines or amides, such as aliphatic and aromatic primary, secondary and tertiary amines, for-example monohutylarnine, dibutyl amine, tributylamine, para-phenylenediamine, bis-[paragroups may be used.

The term curingas used in this connection refers to the conversion of the epoxide compounds described above into insoluble and infusible resins.

Accordingly, the present invention also able mixtures containing the epox-idized. acetals according to the invention as well as curing agents for epoxy" resins, preferably an anhydride' carboxylic acid;

The. curable mixtures of of adicarboxylic orpolyprovides curthe present invention further. j

contain with advantage a certain share of otherwise suit able acetals' whose epoxide groups, howeve'rfare wholly or partially hydrolysedto hydroxyl grqups andforother l-l poly-hydroxy compounds displaying a cross-linking action, such as hexanetriol. It will be readily understood that the curable epoxide compounds may also contaln other epoxides such, for example, as monoor polyglycidyl ethers of monoor polyalcohols such as but'anol,

1:4-butanediol or glycerol, or of monoor polyphenols such as resorcinol, bis-[4-hydroxyphenyl]-dimethylmethane or condensation products of aldehydes with phenol (novolaks); furthermore polyglycidyl esters of polycar-- boxylic acids such as phthalic acid, and also aminopoly epoxides such as are obtained, for example,"'by dehydrohalogenating a reaction product of an epihalohydrin with a primary or secondary amine, such as n-butylamine, aniline or 4:4'-di- (monomethylamino)-diphenylmethane.

The curable epoxide compounds or mixtures thereof with curing agents may also be treated before the curing at any desired phase with a filler, plasticizer, coloring matter or the like. Suitable extenders and fillers are, for example, asphalt, bitumen, glass fibers, mica, quartz meal, cellulose, kaolin, finely dispersed silicic acid .(Aerosil) or metal powders.

The mixtures of the new epoxide compounds and curing agents can be used with or without fillers, if desired in the form of solutions or emulsions,-as textile assistants,

EXAMPLE 1 (a) Acetal 'of, acrolein and ,1:I-bis-[hydroxym ethyflcyclhexene-3.A mixture of 118 parts of acrolein, 286 parts of .1:l-bis-[hydroxymethyl]-cyclohexene-3 and 3 parts by volume of sulfuric acid of 50% strength is heated dioxospiro(5 :5 )-undecene-9] pass over which corresponds for minutes at 50 C. Y When all has passed into solu- 7 tion, 700 parts by volume of benzene and 2 parts of paratoluenesulfonic acid are added and the whole is boiled for 40 minutes in a circulation distillation apparatus until 40 parts of Water have distilled over azeotropically. The solution is treated with 4 parts of anhydrous sodium car'- bonate, filtered andevaporated; The benzene is distilled off at 54-61 C. under a pressure of 0.2 mm. Hg, and 319 parts of acetal 3-vinyl-2 4-dioxospiro (5 5 -undecene-9) pass over which corresponds to a yield of 87% of the theoretical. There remain 40' parts of an unidentified residue.

(b) Additive reaction with A -tetrahydrobenzyl alcohoL-A mixture of 225 parts of the acetal described above (3-vinyl-2:4-dioxospiro(5:5)-undecene-9), 140 parts of A -tetrahydrobenZyl alcohol, 0.5 part by volumezof concentrated sulfuric acid and.0.5 part by volume of a solu tion of strength ofboron trifiuoride in diethyl ether (boron trifiuoride present in the form of its etherate) is heated to 80 C. and then allowed to cool. There are obtained 360 parts of a brown liquid inwhich tetrahydrobenzyl alcohol can no longer be detected; it consists substantially of 3-[A -tetrahydrobenzyl -hydroxyethyl]- 2 4-dioxospiro (5 5 -und ecene-9.

(c) Epoxidati0n.320 parts of the above 3-[A -tetrahydrobenzyl-hydroxyethyl] 2:4 dioxospiro-(5:5)-un- -decene-9 (crude product) are dissolved in 1000 parts by volume of benzene and 25 parts of sodium acetate are and the'rcaction mixture is cooled to room temperature.

Titration reveals that the theoretical amount of acid has been consumed.

The benzene solution is Washed three times with 300 parts by volume of water and then with aqueous sodium hydroxide solution until it is neutral and washed twice more with 150 parts by volume of water. The benzene solution is dried over sodium sulfate, filtered and evaporated under reduced pressure. The last remnants of the solvent are expelled in a high vacuum at 100 C. There are obtained 317 parts of a pale-yellow liquid resin containing 5.3 epoxide equivalents per kg. and having a viscosity of about 25,000 centipoises at 20 C.;. it consists substantially of the diepoxide of the formula peracetic O I GE -CH3 CH -0 CHz-GH \l CH CH-CHrCHrO-CH: CHz-OH2 CHI-0 CH2CH2 O EXAMPLE 2 (a) Acetal of acrolein and I :1-bis-[hydr0xymethyl]-6- melhylcyclohexened.-A mixture of 56 parts of acrolein, 157 parts of 1':l-bis-[hydroxymethyl]-6-methylcyclohexcue-3 and 1 part of sulfuric acid of 50% strength is heated in a water bathat 40" C. until all has passed into solution. An exothermic reaction sets in so that after removal of the water bath the temperature rises to 50 C. 350 parts by volume of benzene are then added and the mixture is boiled for 40 minutes in a circulation distillation apparatus until 20 parts of Water have passed over azeotropically. The solution is treated With 2 parts of anhydrous sodium acetate,.filtered and evaporated. The

benzene is'distilled off under-a vacuum of 0.5 mm. Hg

at 81" C. and 163 parts of acetal [3-vinyl-7-methyl-2z4- to a yield of 83.6% of. the theoretic'all There remain 27 parts of an unidentified residue;

(b). Additive reaction with A -t'etrahydr0benzyl alcolzol.-A mixture of 65 parts of the above acetal -[3'-vinyl- 7- methyl-2:4-dioxospiro(5.:5)-undecene-9], 38 parts of M-tetrahydrobenzyl alcohol, 0.5 part of concentrated sulfuric acid and 0.5 part of a solution of 40% strength of boron trifiuoride indiethyl ether (boron trifiuoride present as the etherate) is heated for 4 hours at C., left to itself forlS hours, and then shaken with 2 parts of anhydrous sodium carbonate, to yield 101 parts of a liquid in which tetrahydrobenzyl alcohol can no longer be detected; it consists substantially of 3- [A tetrahydrobenzylhydroxyethyl] 7-methyl-2 4-dioxospiro( 5 5 -undecene-9.

(c) Epoxidati0n.'A solution of 97 parts of the above 3-[A -tetrahydmbenzyl-hydroxyethyl] 7 methyl-2:4-dioxospiro ('5 :5 )-undecene-9 in 280 parts by volume of benzene is treated with 7 parts of anhydrous sodium acetate and in the course of 30 minutes 148 parts of'peracetic acid of 39.5 strength are stirred in dropwise, while maintaining the temperature at 3035 C. by external cooling. After'Zhours 91% of the theoretical amount of peracetic acid have been consumed. After 3 hours the reaction mixturefis allowed to cool to room temperature, the aque ous bottom phase is separated and the-supernatant phase washed three times with parts byvolume ofwater on each occasion, then neutralized by being shaken with 100 parts by volume of water containing 7 parts by volume of sodium hydroxide solution of- 30% strength, then washed twice with 50 parts by volume of 'water oneach occasion, dried over sodium-sulfate, filtered and evaporated at 100 C. under a pressure of 0.15 mm. Hg. There 7 are obtained 774 parts of a liquid, pale-yellowresin cont aining 4.5 epoxide equivalents perkg. and having a ll; viscosity of 27,474 centipoises at 20C. This resin consists substantially of the diepoxide of the formula EXAMPLE g I and-can be oured -with nhthalic anhydride tol fhrm a examples from 107 parts of crotonic aldehyde and 229 parts of 1tibis-[hydroxymethyl]a6-methylcyelohexene-3 in 'the presence of 1 mol of sufu'ric acid of 50% strength h i CH & and ofbenze'ne so: the azeotropic distillation of the re- F 2 V F action water. When the reaction mixture is fractionated CH 0 HCHiOH20oH2-CH CH under vacuum, 270 parts of 3-propenyl-7-methyl-2:4-di- CHPCQ oxospiro(5:5)-undecene-9 pass over at 75-82 under 0.2

/ mm. Hg. 1

A mixture of 158 parts of this acct-a1, 75 parts of 6- EXAMPLE-3 methyl-A -tetrahydrobenzyl alcohol and 1.5 parts of a (a) Acezal 0f cro toizic aldehyde a d 1 -1-bi -[h dr0 solution of 40% strength of boron trifluoride in diethyl methyl] -cycl0hexene-3.-A mixture of 70 parts of crotonether is heated :for 2' hours at 80 C. After 30 parts of ic aldehyde, 143 parts of r1:l-bis-[hydsoxymethyl]-cyclo :forerunnings have been distilled ed at 140 C. under hexene-3 and 08 part by volume of sulfuricacid of 50% g 516m 230 P fesidlle which strength is heated for minutes at 50 C. until all has 5 consists substantiallyof the 'adduct of -3-[6"rnethylpassed into solution and an exothermic reaction sets in. A tetrahydrobenzoyloxy (2) propyl 7 -'methyl- 350 parts by volume of benzene are added and the whole 2:4-dioxospiro-(5 :5)-undecene-9. a is boiledfor 30 minutes in a circulation distillation appa- A mixt of 215 Parts of this add ct and 600 per ratus until 18 parts of Water have passed over azeotropii by volume {of benzene is treated with 16 parts of sodium cally. The solution is treated with 2 parts of anhydrous 20 acetate; While'c'ontinuously stirring the mixture, 249 parts sodium acetate, filtered and evaporated. The benzene is of Peracefic acid of 42% are added in Portions at distilled or? at 92 Ceunder 0.5 mm. Hg and there are .C- After Z s the'themefical amount of 13617119656 acid obtained 180 parts of acetal [3-propenyl-2:4 dioxospiro has n consumed, and th r n m x ur is n (525)-undfi3cene-9] corresponding to 92% of the theo- Worked up as described in the preceding examples. Evapretical'yie'ld. V a a 5 oration at.100 C. under 0511mm. Hgyields a bright;

([9) Addition reaction with d tetrahydrobenzyl alc0 Viscid n ns epoxide equivalents-P5P l20l.-A mixture of 176 PZ1I'ttS Of"th above acetal [3-pro- W fi o sts bstan ial y of the diepoxide of the forpenyl-2 :4dioxospiro(5:5)*undecene-9], 105 parts of A mill?! Y 1 tetrahydrobenzyl alcohol and 0.8 part by volume of sul- 3 furic acid of 50% strength is heated for 8 hoursat80 30'; I C., then left to itself for -15 hours, and freed iromunre- I CH3 0 acted tfi'tifglydldbiizft alcliohgll by evaporation undr /0 C CHFO V g vacuum, parts o e aco o passing over at 40 y 1 under 015 mm. Hg. The residue amounts to 253 parts, 5 9 Q Q )3 corresponding to a yield of crude product of 92% con- 5 sisting substantially of '3 [A -tetnahydrobenzyloxy-(2") 5 propyi] -2:4-dioxospiro(5:=5)-undecene 9. v

(-2) Ep0xz'daZi0n. A solution of 253 parts of the above. I y V 5 3-[A tetrahydrobenzoyloxy-(Z')-propyl] -2: 4 dioxoand can'be cured with phthalic anhydride to form a pale, spiro(5 :5 )-undecene-9 in 750 parts by volume of benzene infusible resin. j y r istreated with 20 parts of anhydrous sodium-acetate, r "5 and in the course of minutes 340 parts'of pel'acetic v, a y r acid of 39.5% strength are stirred 'in dropwise, while mlxiure P i i the W fi 2 gi maintaining the temperature at 301-35 C. by external 5K id F1101 B Rentaerythnmlmfafled. as coolingp After 2 hours the theoretical amount of per 339'dWmy17Splm'b1'imea'dmxaml as Tagdwlmyli acetic acid has been'consumed; The Whole is allowed to m{ n cool Ito room temperature, the aqueous bottom phase is i f alcohol is flamed Wlth f'partlof separated and the supernatant phase washed three times wl'funciacld stmngth 9- r q Q' Q with 150 parts by volume of Water on each occasionand Strength of boron i i m i then neutralized by being shakenwith 100 parts by volmixture f' fl 2 5 at Cw a ume of Water Containing 7 pans volume 0f Sodium vlhich time a viscimyeilowish brown product has formed hydrox de solution of 30% strength, .then washed twice Winch i i ii y 9 can no longer be with 100 parts by volumeof Wat on ea-ch Occasion, tected and whlch oonsistssubstantlally of theadductfisQ- dried over sodium sulfate, filtered and evaporated at 100 i bis-[A3 j tetrahidfqbenzyl Y Q Fi Y p b1 C. under 15 mm. Hg in the course of 30 minutes- There [m'Sta'dmFaHeL l I y V are obtained 774 parts of a viscid-yello-w resin containing 7 -j A solumnrqf 45 ofthe fi f l 0. 5 .1 epoxide equivalents 'per kg. and having a viscosity of V y IY'Qi of bepzene as ir f .Wlth pans: of sodium 5 102,71! centipoisesat acetate. ;In the course or 15 m1nutes'40 g ants ner- This'resin consistssubstantially of the diepoxide of the- 39 aclfi 2f 4 are S m I P F f l I V v f while ma ntaining; the temperature atv 30C. by coolm of with ice. The mixture is then .stirre'd for another 60 minutes at 30 C. and-the aqueous bottom phaseissepa- Q V & rated. The benzene solution is washed twice with 50, OH CHT CH O OHFCH. n partsby volume of water on each occasion, dried over" V j v sodiurnsulfate andevapora-ted, to yield a viscid resin con- /CH OI12 5 7 CH2 2, taining 2.70 epoxide equivalents per kg. This resin con- An acetal is prepared astdeseribed-in the preceding brighbinfusibleresinQj' A mixture of 91 parts of the cyclic triacetal of 3 mols of acrolein and 1 mol of sorbitol, 105 partsof A -tetrahydrobenzyl alcohol and 0.5 part of a solution of 45% strength of boron trifiuoride in diethyl ether is heated for 5 hours at 80 C., allowed to cool, and parts of unreacted tetrahydrobenzyl alcohol are then distilled out of the mixture at 45 C. under 0.15 mm. Hg. Thus, the residue consists of an 'adduct of exactly 2 mols of the alcohol and 1 mol of the triacetal. This adduct'isepoxidizcd in the following manner:

A solution of 153 parts of the residue described above in350 parts by volume of benzene is treated with 7 parts of sodium acetate. In the'course of minutes 134parts of peracetic acid of 35.8% strength are stirred in dropwise, while maintaining the temperature at 30-35 C. by cooling with ice. When the mixture is stirred for another 60 minutes at 30 C., the theoretical amount of peracetic acid has been consumed; The mixture is allowed to cool and the aqueous bottom phase is separated. The benzene solution is washed twice with 100 parts by volume of water on each occasion and one with 100 parts by volume of aqueous 2 N-sodium hydroxide solution, then washed twice with 50 parts by volume of water, dried over sodium sure, finally at 100 C. There are obtained 159 parts of a yellow, viscid resin containing 2.1 epoxide equivalents .per kg. This resin can be cured with phthalic anhydride to form a bright, infusible resin.

EXAMPLE 7 A mixture of 23 parts of glycerol-a-monochlorohydrin and 36 parts of the acetal. prepared as described in Ex-.

ample 1 from acrolein and 1:l-bis-[hydroxymethylJ-cyclohexene-3 is treated with 0.5 part of a solution of 40% Y strength of boron trifiuoride in diethyl ether, and heated for 80 minutes at 80 C.

The cycloolefinic double bond in the resulting a'dduct;

3-[2' hydroxy 3' chloropropoxyethyl] -2:4-dioxospiro (5 :5 )-undecene-9--is epoxidized in the following manner: The completely reacted reaction mixture described I above (about 59 parts) is treated with 150 partsof benzene and 5 parts of anhydrous sodium acetate. While stirring and cooling with ice 36 parts of peracetic acidof 42.8%. strength are addeddropwise within 30 minutes at 30 C., and the mixture is then stirred on for 60 minutes at 30 C., after which time the theoretical amount of peraceticacid has been consumed and the mixture is then .worked up as described in the preceding examples,.t0

washed until neutral and finally-evaporated in a high vacuum, toyield 42 parts of a pale-yellow, liquid epoxy resin consisting substantially'of the diepoxide compound of the formula 2on ou -o V 1 CH-CH OHz-OCHz.CH-CH2 1 ti With the aid of phthalic anhydride it can be cured to form 'a practically colorless, infusible resin.

EXAMPLE 8 A mixture of parts of glycerol-a-monochlorohydrin and 43 parts of the cyclic acetal of 1 mol of pentaerythritol and 2 mols of acrolein3:9-divinyl-spiro-bi-[metadioxane]is treated with 0.5 part of a solution of 45% strength of boron trifiuoride. For 15 minutes a weakly exothermic reaction can be observed, after the completion of which free glycerol-a-monochlorohydrin can no longer be detected in the reaction mixture. The whole is then allowed to cool, treated with 63 parts of aqueous sodium hydroxide solution of 28% strength and heated with vigorous stirring for one hour at 45 C. The solid sodium chloride is then filtered oil, the benzene solution is separated and evaporated, to yield as residue 70 parts of a viscid pale-yellow resin containing 1.8 epoxide equivalents per kg. which consists substantially of the diepoxide of the 30 Y sulfate, filtered and evaporated under 0.5 mm. Hg pres- EXAMPLE 9 Phthalic anhydrideas curing agent is dissolved in parts of the polyepoxy resin prepared as described in Example 1 at to C.; in a first test 0.45 equivalent of anhydride groups and in a second test 0.65 equivalent of anhydride groups per equivalent of epoxide groups are used. At 120 C. the mixtures have a viscosity below 10 .centipoises. l

A first portion of the mixtures is cast in aluminum moulds (40 x 10 x 140 mm.) and cured for 24 hours at 140. C. The resulting castings have the following propertiesi- V r r g Impact bending Bending strength, a Test; I strongt kg./Sq. mm.

cm. kgJsq. cm.

1-; 9.7 11.7 i 2 -Q 12. G 11. 8

A second portion of each of the above mixtures is cast in a layer about 0.1 mm. and 1 mm. thick on plates of glass andthen cured for 24 hours at 140 C. The films cured in this manner adhere excellently to the support and are resistant towards 5 N-sulfuric acid, 5 N-sodium hydroxide solution, water, acetone and chlorobenzene after exposure thereto for one hour at room temperature.

EXAMPLE 10 100 parts of the polyepoxy resin prepared as described in Example 1 are mixed at room temperature with 11.9 parts of 2:'4-dihydroxy-3-hydroxymethylpentane, and in 'this mixture 51 parts of phthalic anhydride are dissolved at 120-l25 C. as curing agent. When, as described in Example 9, this mixture (about 90 grams) is cast in aluminum moulds it gels at 120 C. within about one hour, that'is to say that the originally liquid mixture has solidified to form a .gel. After having been cured for 24 hours at 140 C. the casting displays an impact bending strength of 12.7 cm. kg./'sq. cm. and a bending strength of 16.0 kg./sq. mm.

1 EXAMPLE 11 51' parts of phthalic anhydride (0.65 equivalent of anhydride groups per equivalent'of epoxide groups) are dissolved at 120 to C. in 100 parts of a polyepoxy resin prepared as describedin Example 1. At 120 C. the mixture has a viscosity below 10 centipoises and after 2 /2 hours of 1500 centipoises. The mixture is cast in whereupon the temperature rises slightly. 'The reaction (measured according to Martens DIN). 5

EXAMPLE 12 5.94 parts of a sodium alcoholate prepared by dissolving 0.41 part of sodium metal at about 120 C. in 100 parts of 2:4-dihydroxy-3-hydroxymethylpentane are dissolved at room temperature in 100 parts of the epoxy 1O resin prepared as described in Example 1. 1.0 equivalent of phthalic anhydride per equivalent of epoxide groups is fused in as curing agent at 120-125 C. A first portion of the mixture is cast in aluminum moulds as described in Example 9 and cured for 24 hours at 140 C.

The resulting casting has the following properties: Impact bending strength, cm. lrg/sq. cm. 13.6 Bending strength, kg./sq. mm. 14.8 Thermal stability according to Martens DIN, deg. 166

Another portion of the above. mixture is used for cementing tests in which degreased and ground strips of a uminum (170 x 25 x 1.5 mm.; overlap 10 mm.) marketed under the trade name Anticorodal B are cemented together. The curing of the cemented joint is carried out for 24 hours at 140 C.

At different test temperatures the following tensile shear stresses are obtained:

Test temperature Tensile shear strength,

in C.: kg./sq. mm.

Room temperature l 1.05 100 0.92 150 0.88 170 0.80 190 1 0.82

As is shown by this table the cemented joints display 1 8 mixture is then heated for 2 hours at 85-90 C., at first with slight cooling and after the evolution of heat. has

subsided by heating on an oil bath. The acid is thenv neutralized with 2 parts of sodium carbonate, and 41 parts of excess acetal, pasing over at 55 C. under 0.3 mm. Hg, are distilled out of the reaction mixture. The ethylene glycol has reacted completely. The resulting distillation residue consists of 578 parts of crude ethylene glycol bis [2,- (2:4' dioxosniro 5:5) undecene 9-yl-(3')-ethyl]-ether inthe form of a pale-brown oil.

The 578 parts of the adduct described above are taken up with 1700 parts by volume of benzene, parts of an hydrous sodium acetate are added and the mixture is heated to C. In the course of 30 minutes 555 parts of peracetic acid of 41.3% strength are then added drop- Wise while maintaining a temperature of 35 C. which is kept up for another 2 hours after the whole. of the oxidizing agent has been added dropwise. At first the reaction mixture must be slightly cooled for about 1 /2 hours and after that this temperature'is maintained by heating. After the indicated time the theoretical amount of oxidizing agent has been consumed.

The whole is then cooled and the aqueous phase is separated. The benzene layer is washed three times with 400 parts by volume of water on each occasion, 120 parts of sodium hydroxide solution of 30% strength being added to the third washing Water in order to neutralize any remaining acetic, acid. The layer is then washed once more with 200 parts by volume of Water, the solvent is distilled otf'under a partial water-jet vacuum and the residue is freed from last remnants of volatile iconstituents by being heated at 100 C. under 0.1 mm. Hg. In this manner there are obtained 563 parts of a paleyellow oil which contains 4.18 epoxide equivalents per kg. (95% of the theoretical content) and consists substantially of thecompound of the formula a OCH;

excellent tensile shear strengths, above all at the extremely high test temperature of 150-190 C.

EXAMPLE 13 EXAMPLE '14 2.5 parts of a boron trifluoride/monoethylamine complex are dissolved in parts of the polyepoxy resin prepared as described in Example 3.- The mixtureis cast in an iron mould and cured for 16 hours at 150 C. The resultingcasting has a thermal stability of 138 (measured according to Martens DIN).

'EXAM PLEV-IS' mixture of 86 parts of ethylene glycol and .550 parts of the acetalobtained according to Example 1(a) from 1':l-bis-[hydroxymethyl]-cyclohexene-3 and acrolein (3- vinyl-2f4-dioxospiro-5 :5-undecene-9) is heated to 80 C.,

and 1 part of concentrated sulfurieacid is stirred in,

When this oil is hardened with phthalic anhydride (0.7 equivalent of anhydride groups per equivalent of epoxide solid, infusible resin is obtained.

EXAMPLE 16 groups) for 24 hours at 240 C., a slightly tinted, flexible,

V l98zparts of the acetal described in Example 1(a) of acrolein and 1:1-bis[hydroxymethyl]-cyclohexene 3 are heated with 38 parts of trirnethylene glycol to C. and 0.5 part of concentrated sulfuric acid is added, whereupon a slight increase in temperature ,is observed. As described in Example 15, the reaction mixture is then maintained for 2 hours at -90 C., and then treated with '1 part of sodium carbonate, whereupon'18pa rts of excess acetal are caused to pass over under apressure of 0.2 mm.

Hg, to'leave 210 parts of trimethylene glycol-bis-[2-(2z i 4 dioxospiro 5:5') undecene -.9' -;yl'- (3'4) ethyl] v ether in the form of a viscous, yellowi oil which is ep oxidized by taking it upvwith 600 parts by volume of Y benzene j-adding 1 part of anhydrous sodium acetate and droppingin 198 parts of 40.7% peracetic acidintlie v course of 30 minutes at 35C.; Afterha'vi'ng stirred the mixture for a further 2 hours at 35 97% of thethe o- .retical' amount of; oxidizing agent have been consumed.

, Further workingup followsthe pattern of to yield "finally 198 parts of a'pale-yellow oil containing 1 3.82 epoxide equivalent'sper kg. (%of tlietheoretical 1% 29 content) which consists substantially of the diepoxide taining 3.84 epoxide equivalents per kg. (95.3% of the of the formula theoretical content).

CH2 OII O CH2 g H CHOE20 OH2 3OCH2CHZCH 55 5 A mixture of 198 parts of the acetal described in Ex- O I CH 0 O 05] i O ample 1(a) of acrolein and 1:1-bis-[hydroxymethyl1- \CH H CH fi cyclohexene-3 and 100 parts of polyethyleneglycol (aver- I age molecular weight 200) is heated to 80 C., 1 partof C concentrated sulfuric acid is added and the temperature is when this Pmdllct is cured With Phthaiic anhydfide as maintained for 2 hours at 85-90 C.; after neutralization descfibsd in Example 15, a flexible, solid, illfilsibie resin with 1 part of anhydrous sodium carbonate 17 parts of is obiaihedexcess acetal are distilled olf under 0.2 mm. Hg pressure,

EXAMPLE 17 to yield as residue 270 parts of a viscous, brown liquid.

. Said liquid is taken up in 800 parts by volume of ben- A mixture of 46 parts of 1:4 'butanedlol and 200 parts zene, treated with 10 parts of anhydrous sodium acetate Ofthe acetal described Example 1(a) of acrolein and and epoxidized with 198 parts of peracetic acid of 40.8% l:l-bis-[hydroxymethyl]-cyc 0hX is heated to strength. After washing and concentration there are and part of concentrated Sulfuric acid is f obtained 273 parts of a viscous, yellow liquid containing whereupon the temperature rises slightly. While stirring 3'24 epoxide equivalents kg (959% of the them the mixture thoroughly the temperature is maintained for retical content) 2 hours at 8590 C., at first with slight cooling and after the evolution of heat hassubsided by heating. 1 part of EXAMPLE 20 anhydrous sodium carbonate is then added and 20 Parts A mixture of 298 parts of the acetal of acrolein and of excess acetal are distilled off at 50 C. under 0.3 mm. 1; l-bis-[hydroxymethyl]-cyclohexene-3 and 225 parts of Hg, Which corresponds eXaCtiY the ihitiaiiy added a polyethylene glycol of average molecular weight 300 is excess. There remain as distillation residue 223 parts of heated to C After dditi f 1 part of sulfuric acid butanedioi bis[2 P 'land 0.5 part of boron trifiuoride etherate (48% strength) Y Y in the form of a dark, Viscous no rise in temperature is observed. The temperature is Thelatter oil is'epoxidized in the following manner: h i t i d b heating f 3 h r at 85-90" C, The Crude Product is taken. p in 600 Paris y Volume of 30 and the mixture is then neutralized and 23 parts of excess benzene, 10 Paris of anhydrous sodium assists are added acetal are distilled off, to leave 492 parts of a viscous, and in the course of 30 minutes at C. 196 parts of brown liquid. I peracetic acid of 40.8% strength are added dropwise. The S id li id i t ken up with 1470 parts by volume of oxidation is carried on for another 3 hours and the debenzene, Heated i 1 pal-1S f anhydrous Sodium sired temperature of is maintained first y l y as tate and epoxidized with 310 parts of peraceticacid of cooling and later on by heating. After the indicated 403% strength for 3 hours at 35 0., whereby 100% t m Of theofsiisal 311101111? of oxidizing agent of the theoretical amount of oxidizing agent are conhB-Ve beenfionsumsd- Fllfthsi' Working P is Carried out sumed. After washing, neutralization and concentration as described in Example Aiiei having removed the there are obtained 418 parts of a viscous, pale-yellow last traces of volatile constituents in a high vacuum there 40 li id ntaining 2.84 epoxide equivalents per kg. which, are obtained in this manner 233 parts of a viscous, yellow after having been hardened for 24 hours at 140 C. with liquid which contains 3.95 epoxide equivalents per kg. phthalic anhydride (0.65 equivalent of anhydride groups (94.5% of the theoretical content) and consists substanequivalent f gpoxide forms a fl ibl i tially of the diepoxide of the formula fusible resin.

/Cgg /CH20\ /OCH2 CH1 /CH C OHCHzCH O(CHz)4OCH2CHgCH C/ \QH O\| CHaO OCH: t '\O CH /CH2 7 C332 C CH2 C When this product is cured for 24 hours at 140 C. with EXAMPLE 21 upon the temperature. rises slightly. The temperature is 'off in a high vacuum to yield as residue 349 parts of penphthalic anhydride (0.7 equivalent of anhydride groups per equivalent of epoxide groups), a pale-yellow, flexible, A mlXhlfe Of 279 Parts Of the acstai 0f acroieih' and solid, i fu ibl resin is obtained l:l-bis-[hydroxymethyl]-cyclohexene-3 and 319 parts of polypropylene glycol (average molecular weight 425) t EXAMPLE 18 i is heated to 85 C. and treated with 1 part of concentrated A mixture of 8.7 parts of pentanediol-l:5 and 298 parts ulf i id, whereby no heating occurs 05 Part f of acet'ai described in Example of acroiein and boron trifluoride etherate of 40% strength is then added, 1:1-b1s[hydroxymethyl]-cyclohexene-3 1s heElt i whereupon the temperature rises very slightly and is 1 Part of concgntrated, Sulfuric 301d 15 added: Where 'maintained for 6 hours at 85-90 C. After neutralization with 3 parts of sodium carbonate and distilling oil the excess acetal, there remain-586 parts of a viscous, dark liquid. i i e g Y i The latter liquid is taken up in 1500 parts by volume of benzene, treated with 14 parts of anhydrous'sodium maintained for 3 hours at 85-90" C. and the reaction mixture is then neutralized with 1 part of anhydrous sodium carbonate. 20 parts of excess acetal are then distilled vy y in the form of a dark, Viscous 1i quid carbonate and epoxidized with 284 parts of peracetic acid 9 parts are taken up in 1050 parts by volume of. 44.2% strength. The theoretical amount of oxidizing of benzene, treated with 16 parts of anhydrous sodium consumed- After. working up s describedvin "acetateand epoxidized,'as described in Example 15,'with ample 1.5 there r 85 Parts'of'a very viscous, 399 parts of peracetic acid of 40.7% strength. Working 1 yellow qu ont ng 2.17 p xid q n s p kgup isperformed as described in Example 15. There are (89% of the theoretical content).

:fin'ally obtained 362 parts of a viscousQyellow liquid con-, Curing of this product with, phthalic anhydride n e'qmvalent of anhydride groups per equivalent of epoxlde groups) furnishes a very flexible and plastic casting.

EXAMPLE 22 tained for 3 hours at 9095 C. and the reaction mixture is then cooled whereupon it crystallizes.

458 parts of the resulting crude mixture are dissolved in 1200 parts by volume of benzene and parts of anhydrous sodium carbonate are added. The mixture is then heated at C. and in the course of 30 minutes 390 parts of peracetic acid of 43.4% strength are added dropwise, whereupon the mixture is stirred on for 2 hours at the same temperature, cooled, the aqueous layer is separated and the benzene layer is worked up as described in Example 15. There are obtained 427 parts of a slightly tinted compound which crystallizes on cooling and contains 3.72 epoxide equivalents per kg. (94.2% of the theoretical content).

When this product is cured for 24 hours at 140 C. with phthalic anhydride (one equivalent of anhydride groups per equivalent of epoxide groups) castings are obtained which have good mechanical properties.

EXAMPLE 23 A mixture of 217 parts of the acetal prepared as described in Example 3(a), consisting of 1:1-bis-[hydrox methyl] -cyclohexene-3 and crotonic aldehyde, and 31 parts of ethylene glycol is heated to C. and then treated with 2 parts of sulfuric acid, whreupon no heating up occurs. The mixture is then heated on an oil bath to 105 C., whereupon a slightly exothermic reaction sets in. The temperature is maintained fora further 2 hours at 105 C., whereupon 2 parts of sodium carbonate are added and 15 parts of excess acetal are distilled oil, to leave 227 parts of a viscous, dark liquid.

The latter liquid is taken up with 660 parts by volume of benzene, treated with 18 parts of anhydrous sodium carbonate and epoxidized with 216 parts of peracetic acid of 39.5% strength as described in Example 15. Working up as described in Example 15 yields 211 parts of a very viscous, orange-colored liquid containing 3.75 epoxide equivalents per kg. (90.5% of the theoretical content).

EXAMPLE 24 A mixture of 276 parts of the acetal of; acrolein and 1:1-bis-[hydroxymethyll-cyclol1exene-3 andl225 parts of dihydrodicyclopentadieinol-S is heatedto C. and 0.5 part of sulfuric acid of 98% strength is added, whereupon the temperature rises spontaneously. The temperature is maintained for 24 hours at C., at first by cooling and then by heating. The resulting'adduct is then epoxidized in the following manner;

The. adduct is treated with 1350 parts of benzene'and 35 parts of sodium acetate and then heated to 35 C In the course of 30 minutes 576 parts of peracetic acid of 43.6% strength "are then added- Thetemperature is maintained for another 2% hours at 35 C., at first by cooling and then by, heating. The-product is then wa'shed,

neutralized and concentrated as described in Example 1(c), to yield finally 505 parts of a viscous, yellow liquid containing 5.15 epoxide equivalents per kg. (93.3% of the theoretical content) which consists substantially of the compound of the formula,

v ture is maintained for 3 hours at 90 C.

The latter product is cured with equivalent of anhydride groups per equivalent of epoxide groups) for 24 hours at 140 C., to form a bright, yellow, infusible resin having a thermal stability of'180 (Martens, DIN) and possessing good mechanical properties;

' EXAMPLE 25 A mixture of 268 parts of octadecenyl alcohol and 186 parts of the acetal described in Example 1(a) of acrolein and 1:l-bis-[hydroxymethyl]-cyclohexene-3 .is heated to 85 C. and 0.5 part of sulfuric acid of 98% strength is i added, whereupon slight heating up occurs. The tempera- V 1 part of sodium carbonate is then added and the mixture is heated to C. under 0.2 mm. Hg which causes no distillation. The adduct obtained in this manner is a viscous, yellow liquid.

The latter product is epoxidized in the following manner: 1150 parts of benzene and 20 parts of sodium acetate are added and the mixture is heated to 35 C., whereupon within 20 minutes 384 parts of peracetic acid of 43.5%

, strength are added; the temperature is then maintained.

for 2% hours at 35 C., after which time the theoretical amount of oxidizing agent has reacted. The product is washed, neutralized and concentrated at a final temperature of C. under 0.1 mm. Hg. There are obtained 458 parts or" a viscous, yellow liquid containing 3.64 epoxide equivalents per kg. When this product is cured for 24 hours at with phthalic anhydride (0.7 equivalent anhydride groups per equivalent of epoxide groups) it forms a bright, yellow, flexible and infusible resin.

EXAMPLE 26 A mixture of 225 parts of water and 450 parts of the acetal described in Example 1(a) of acrolein and 1:1-

bis-[hydroxymethyl].-cyclohexene-3 isheated to 80 C.

and then treated with 3.5 parts of para-toluenesulfonic acid, whereupon the temperature rises slightly and the reaction mixture begins to boil under reflux. The boiling point rises gradually and reaches after 5 hours 90 C. at a bath temperature of 102 C. At this point the bulk of thewater has reacted. The acid is then neutral- 566 partsof the resulting unsaturated ether acetal are 5 taken up in .1530 parts'ofbenzene, 35 parts'of sodium acetate are added and the mixture is heated to35 C. and then treated within 30 minutes with 58l) 'parts of peracetic acid of 43.2% strength. The temperature is maintained foi'2 /2 hours at 35 C., at first'by cooling and then by heating The aqueous layer. is separated and'the benzene layer is washed, neutralized and concentrated as described inExample 1, to yield. 420 parts of a highly Viscous, yellow -product containing"4.'40; epoxide equivalents per kg. andiconsisting substantially of "the diepoxide of the formula out on o l 0.015121 015111 33/ cn-cngcngoongomc Eon 0 1 1 H ..a .-11-. O \on CH2 1 onion out 7 onr- After having been cureil 'with 'phthalic anhydride (036 equivalent of-*anhydride groups per equivalent of epoxide groups) for 24 hours at C. it forms a bri'ght, i n fusible resin having very good mechanical'properties EEXAMPLE27' A- mixture at 90 arts of'3Qviny1-2:4-dioxospiro(5:5)-

undecene-9 (acetal from A -cyclohexene-1:l dirnethanol phthalic anhydride (0.7 0

and acrolein), 90 parts of the Diels-Alder adduct of 1:4- butanediol with hexachlorocyclopentadiene and 0.5 part by volume of concentrated sulfuric acid is heated for 4 hours at 80 C. The solid Diels-Alder adduct slowly dissolves. When the reaction is complete, a highly viscous liquid is obtained which does not contain any starting material.

The so-obtained product is dissolved in 430 parts of benezene and, after the addition of 5 parts of anhydrous sodium acetate, epoxidized with 87 parts of peracetic acid of 43.6% strength at 35 C. as described in the preceding examples. The reaction requires for completion 3 hours at 35 C. The oxidated reaction product is worked up in an analogous manner to that described in the preceding examples. There are obtained 152 parts of a product crystallized in the cold which contains 2.1 epoxide equivalents per kg. and which consists chiefly of the diepoxide of the formula 25 Cl CH CE C1-C3 CH-CHz-O-CHg-CHy-CH C CH 11 O-CHg CH Cl-G-Cl ll fie Cl-C CHCHs-OCH2CH2-CH CE C O-CHz l O 1 CH2 CH The product can be cured with an acid anhydride, such as phthalic anhydride, to form sparingly combustible or incombustible castings.

EXAMPLE 2s A mixture of 630 parts of 3-vinyl-2z4-dioxo-spiro- (515)-undecene-9, 434 parts of ethylene glycol and 4 if necessary by cooling. Stirring is then continued at the same temperature for 30 minutes. At the end of this time no unreacted starting material is detectable. 515 parts of a viscous yellow liquid are obtained.

The resulting chlorhydrin is epoxidized as follows: The resulting 515 parts of chlorhydrin are dissolved in 1390 parts of benzene, 20 parts of anhydrous sodium acetate are added and 219 parts of peracetic acid of 43.2% strength are added dropwise in the course of 30 minutes at C. with cooling. Stirring is continued for 3 hours. The aqueous layeris then separated, the organic phase washed and neutralized and the solvent evaporated in an analogous manner to that described in the preceding examples. There are obtained 486 parts of a yellow viscous liquid containing 2.63 expoxide equivalents per kg. (92% of the theoretical yield).

The resulting reaction product is then dehydrohalogenated as follows:

479 parts of the resulting epoxidized product are vigorously stirred with 365 parts of sodium hydroxide solution of 30% strength for 1 /2 hours at -55 C. 800 parts of benzene are then added, the aqueous layer is separated and the benzene distilled off from the organic layer under reduced pressure the vacuum being increased to 0.1 mm. pressure of mercury at C. temperature of the bottom product. There are finally obtained 403 parts of a pale yellow mobile liquid containing 5.5 epoxide equivalents per kg. (86.5% of the theoretical yield) which consists chiefly of the diepoxide of the formula on. crn-o c on-cnz-cnro-onz-oni-o-unfair};n, I orn-o V on2 What is claimed is: A diepoxide compound of the formula parts of paratoluene sulfonic acid is heated for 90 minutes at 90 C. The mixture is then cooled, the acid is neutralized with5 parts of anhydrous Na CO and the reaction product subjected to fractional distillation. There are obtained at 5294 C. under 0.15 mm. of pressure of mercury 260 parts of .unreacted ethylene glycol, at C. under 0.15 mm. of pressure of mercury 500 parts of unsaturated alcohol (3 hydroxyethox-yethyl-2:4-dioxospiro-(5:5)-undecene-9 and as residue 230 parts of the addition product of 2 rnols of acetal and 1 mol of ethylene glycol.

The resulting unsaturated alcohol is converted into the corresponding chlorhydrin as follows: a

:course of 15,. minutes to they well stirred mixture, care beingtakenthat a temperature of 80-85 C. is maintained,

in which X, and X are members selected from the group consisting of hydrogen atom and methyl group, and in which R R R and R are selected from the group consisting of hydrogen, halogen, lower alkyl and together each of R R and R R form the methylene p, 2, 2: 3 3 4 4, R6: R6 7 7 8 and R each represent a member selected from the group consisting of a hydrogen atom, a halogen atom and lower alkyl, G represents :a member selected from the group consisting of divalent saturated aliphatic hydrocarbon residues of the formula ((311 where n is an integer from 2 to 6, divalent saturated cycloaliphatic hydrocarbon residues in which the cycloaliphatic ring system contains 6 carbon atoms, and divalent residues obtainedby removing the terminal hydroxyl groups from a polyalkylene glycol; and p is a whole number of at least 1 and at most 2.

No references cited. 

